Development of an Eco-Friendly Electrical Discharge Machine (E-EDM) Using TRIZ Approach

Electrical Discharge Machine (EDM) is one of the non-traditional machining processes. EDM process is based on thermoelectric energy between the work and an electrode. A pulse discharge occurs in a small gap between the work piece and the electrode and removes the unwanted material from the parent metal through melting and vaporization. The electrode and the work piece must have an electrical conductivity in order to generate the spark. Dielectric fluid acts as a spark conductor, concentrating the energy to a very narrow region. There are various types of products can be produced and finished using EDM such as Moulds, Dies, Parts of Aerodynamics, Automotives and Surgical components. This research work reveals how an Eco friendly EDM (E-EDM) can be modeled to replace die electric fluid and introducing ozonised oxygen in to EDM to eliminate harmful effects generated while machining by using dielectric, to make pollution free machining environment through a new design of EEDM using TRIZ (a Russian acronym for Theory of Inventive Problem Solving) approach, since Eco friendly design is the need of the hour.